Easy FEN™
Easy FEN™ is a modular system that creates liquid microbial fertilizer from waste vegetation. The system utilizes MEPS® technology, creating a fully autonomous and modular system that can be placed almost anywhere in the world and easily installed.
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Automated System
The Easy FEN™ is designed to be completely automatic. Organic waste is loaded into the hopper, and the 275 gallon totes are replaced as needed. Alternatively, finished product can be channeled directly into 1000 - 5,000 gallon tanks. Our system shreds, juices, and calculates the correct ratios of additives to efficiently create Terreplenish.
Accuracy
Flow meters are included for every tote on the systems in order to monitor the exact quantity of plant juice derived from incoming material. Every ball valve utilizes an electronic position indicator to ensure all fluid control. Lastly, motors are controlled by a variable speed frequency drive to ensure optimal tuning of the system.
Safety
Multiple emergency stop buttons are located around the system to provide for added operator safety. An air compressor with a high-quality dryer for creating and ensuring clean air is utilized for all valving operation.
Efficiency
Operator control lights are located on the exterior to notify the forklift operator that a tote is ready to be cleaned, in cleaning and filling mode, and is ready to be removed. The system indicates a color touchscreen for simple operator monitoring and control of desired machine operating parameters. The system includes a color touchscreen for simple operator monitoring and control of desired machine operating parameters. Front site gauges on all totes allow for easy visual inspection of material flow.
Superior Build Quality
Every surrace that comes into contact with the process materials is contructed of food grade stainless steel or or high density polyethylene. This includes all piping, valves, and tanks.
Remote Monitoring
The system can be connected to the a customer's network to allow easy transfer of production data. The systems is also designed to be connected to the internet to allow Easy Energy Systems to be able to monitor and optimize all automated systems remotely.
Easily Shipped
The Easy FEN™ is built in our factory and can be easily trucked or shipped anywhere in the world in container-sized modules. The system is designed to fit on a standard drop deck trailer and still be within normal Department of Transportation size and weight limits. There's no need for expensive, extra-wide shipping permits, or lead and trailer cars to aid in shipping the system to the site. For foreign destinations, the system can ship in standard large shipping containers to any assessable location in the world.
Production Process
An incoming product conveyor allows material to be loaded into the machine down at ground level and conveyed up into the Easy FEN™ machine. The speed of the conveying is controlled by the computer control.
The system includes a shredder with cutter knives for shredding the incoming material. The speed of the shredding is computer controlled and the system will automatically monitor amps and adjust incoming conveyor feed rate to optimize production.
Although the incoming conveyor and the shredder are optimized tuned, the system also contains “plug” sensors to detect plugs and then to auto slow down and or shut off conveyor to prevent product jam up.
Once the incoming waste is shredded, it is fed into a screw press that then squeezes the plant juices from the waste material. The remaining biomass is conveyed to edge of machine where it can be pulled away by either a skid loader or an external supplied conveyor to be used for compost of further directed into a dry biomass processing system supplied by either Easy Energy Systems, Inc. or others.
As plant juice is squeezed from the food or green biomass waste, it is then filtered by a rotating screen to remove all particles of biomass to dramatically lessen any chance of solids in the resulting product. Solids that, if not removed, could contribute to nozzle plugging on field application equipment.
The screened juices fall into a collection tank and are analyzed by the computer control system to determine exact specifications.
From the determined specification information on the resulting plant juice solution, the unit will automatically mix and alter the ratios of all materials pumped into the mixing totes to make a perfect solution for growing microbes.